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Organic Cotton

Qualitex is certified by IMO Switzerland for dyeing 100% organic cotton knitted fabrics under Global Organic Textile Standards (GOTS).

Why Organic cotton ?

organic cottonOrganic cotton is growing under strict guidelines of International Standards Organisations, the uncontaminated cotton fiber is produced by biodynamic farming. This means that disgarding the use of synthetic fertilizers, insecticides & pesticides and finally harvested manually to maintain the pure contents of it's origin. It´s spun, knitted and processed with energy efficient and poison free methods to provide natural feel & comfort, exclusively safe for human wear.

Dyeing uses low impact dyes, free of heavy metals such as chromium and formaldehyde or similar hazardous chemicals. During the dyeing process, a closed water circuit is used to filter & neutralize the waste.

Entire manufacturing chain of spinning, knitting, dyeing and finishing is certified to conform to Global Organic Textile Standards (GOTS) set by standards institution like IVN (Swiss) . These standards set strict norms of human health practices at manufacturing. Company need to follow environment norms similar to ISO 14001. This as well take in to account full compliance to social accountability as directed by ILO (Geneva) 65 Norms.

Organic garments are therefore a commitment to protection of the environment & improvement of workers condition & social life. It has distinctly marked label/hangtag, to avoid mix up with non-organic product and is world wide recognized as organic approved product.

These garments are good for healthy people and help persons with asthma & allergy, it is equally suitable for children of all ages.

Qualitex produces 100% Organic cotton Knitted Fabrics / Garments / T-shirts from 100% Organic cotton yarn.

Finest cotton yarn is imported from SKAL certified farmers overseas - this means fiber discarding the use of synthetic fertilizers, insecticides & pesticides, and finally harvested manually to maintain the pure contents of its origin.

Grey inventory has distinctly marked place for storage of organic products to avoid mix up with non-organic stuff.

Specific two days of the week allocated only for organic fabric dyeing to avoid contamination and mix up.

Dyeing lot goes to dyeing machine. Auto dispensing color kitchen sends dyes and chemicals approved by IVN, under supervision of experienced staff.

Final colour after dyeing is matched with approved lab-dip with help of digital and visual color matching system and then lot is dried.

Dried lot is pre-tested for main standard qualities for accurate adjustment in finishing; every meter is scanned in an ultra violet -lit room to trace any kind of contamination and defects.

Approved lot is compacted and finished as per customer specifications.

Finally lot is tested with state of the art testing machines.

ISO standards are applied for testing different quality parameters like Gsm, shrinkage, width, color fastness to washing, rubbing and perspiration. Composition, spirality, delta E and sew ability are also looked at.

Lot is graded based on lab tests and inspection report by quality head into A and B grade. Only A grade is marked for despatch / garmenting.

Lot is packed, labeled and despatched to customer in compliance of delivery instructions or to garment department for further process.

Inspected & approved fabrics are transferred to our ultra modern sewing plant equipped with CAD-CAM and an automatic spreader and cutter from Gerber – USA

Cut pcs. are transferred to our nominated & approved organic printer, for printing process on water based ink, approved by IVN.

Garments are being finished by top professional sewer, for final quality inspection.

All organic garments/fabrics are clearly marked by label, stating this product is living up to the GLOBAL ORGANIC TEXTILE STANDARDS set by standard institution like IVN(SWISS).

Some of our key requisites for a successful, State of the art organic processing set up:

  • 1. We have a strong and non-twistable management systems with full commitment from Board of Directors.
  • 2. Our quality policy-Well debated, well understood and accepted by all.
  • 3. We have modern automated technological set up to make Right first time every-time.
  • 4. We have Absolute respect for environment protection.
  • 5. Our organization are ready to resist temptations for cheaper dyestuffs and chemicals in favour of certified and guaranteed standard products.
  • 6. Our yarn come from a SKAL certified organic cotton spinner.
  • 7. We have qualified dyeing manager ready to find solutions quickly and protect our organization from cost of redoing and rejects.
  • 8. We have proactive marketing managers fully devoted to service our clients need best way possible.
  • 9. We have Certification for organic fabric processing and are in constant dialogue with certifying body to ensure full compliance within permissible tolerances.